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Position
panel to wall brackets #101 or #201 at levels indicated on
elevation drawing, centered at panel location per floor plans and
mark holes. Brackets must be even in height with other brackets.
See a typical elevation drawing. NOTE: A bracket with a
“C” suffix is a continuous bracket, 1/2” shorter than the
panel height.
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Position
pilaster to wall brackets #101 at height indicated on elevation
drawing, centered at pilaster location per floor plans and mark
holes.
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Drill
wall using 5/16” masonry bit (masonry wall only). Insert plastic
anchors and fasten bracket with 1-3/4” screws. For drywall
construction, sufficient blocking must have already been set in
the wall. Drill wall with a 1/8” high-speed drill bit and fasten
bracket with 1-3/4” screws.
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Locate
front of stalls as shown on floor plan drawings. Snap chalk line
1/8” greater than the overall depth dimension. See shop
drawings.
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Place
1/8” aluminum floor angles on chalk line, opening toward rear of
stall. Angles are 1” smaller than pilaster width, i.e. 5”
angle is for 6” pilaster.
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Position
angles so they center on pilasters per floor plan drawings. Mark
floor and drill with 5/16” masonry bit. Insert plastic anchors
in floor and fasten angle to floor using #14 x 1-3/4” screws.
See Pilaster
Mounting Detail.
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Locate
panel to pilaster bracket #001C at rear of correct size pilaster
as shown on the shop drawings. Place bracket at the proper height
from bottom of pilaster (see elevation drawing) and mark holes,
using the bracket as a template. Drill the back of the pilaster
(1) if 3/4” Torx screws are provided, use 1/8” high-speed
drill bit and drill hole 3/4” deep or (2) if thru bolts are
provided use 1/4” high-speed drill bit and fasten #001C bracket
to back of pilaster.
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Locate
appropriate size panel and place it into the #001C bracket
attached to pilaster, leaving approximately ¼” space between
pilaster and panel. Using the holes in the bracket as a template,
mark and drill panel as before and fasten panel to bracket using
screws or thru bolts as supplied.
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Slide
floor shoe on bottom of pilaster (hemmed portion up and out).
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Set
pilaster behind aluminum floor angle while sliding the panel into
the #101 or #201 wall bracket. Maintain the proper panel height
off the floor by supporting it with scissor jacks or blocks.
Pilaster must be straight full length and not bowed below
or above panel. Level pilasters if necessary.
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Using
holes in the #101 or #201 wall bracket as a template, drill panel
as before and fasten panel to wall bracket using screws or thru
bolts as supplied. Make sure panel is level and even in height
with other panels
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Fasten
pilaster to floor angle using #14 x 1” Torx screws, making sure
pilaster is plumb, correct door opening is maintained and pilaster
is in line with the others in the row. NOTE: Pre-drill pilaster
with 1/8” high-speed drill bit before fastening with screws.
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Slide
floor shoe to cover angle and drill through shoe from the inside
of the stall using a 1/8” high-speed drill bit and fasten with
#14 x 5/8” Torx screw.
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Repeat
previous steps for all panels and pilasters.
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Put
floor shoe on wall pilaster and locate wall pilaster in #101
brackets. Make sure pilaster is plumb and door spacing is
maintained. Fasten to floor and wall brackets with correct
fasteners. Slide floor shoe to cover angle and fasten as before.
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Place
headrail over pilasters. Mark wall for #701
headrail bracket. Drill wall with 5/16” masonry bit (masonry
wall only). Insert plastic anchor and fasten bracket with 1-3/4”
screws. For drywall construction, sufficient blocking must already
have been set in the wall. Drill wall with a 1/8” high-speed
drill bit and fasten bracket with 1-3/4” screws. Cut headrail to
length and secure to pilaster using screws or thru bolts, make
sure pilasters are plumb and door spacing is maintained. This is
very important. NOTE: For best appearance on in-corner conditions,
the side-to-side headrail can be mitered at the corner of the end
pilaster with the front-to-back headrail also mitered and fastened
to the edge of the end pilaster. Alternate: End side-to-side
headrail at end pilaster edge. Fasten Headrail End Cap to end
pilaster edge. Locate front-to-back headrail over end panel and
fasten the supplied small aluminum U-shaped Internal Headrail
Return Bracket to the rear side of the side-to-side headrail,
directly over the end panel. Cut front-to-back headrail to fit
over Head Rail Return Bracket and in #701
headrail bracket.
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See
hinge hardware drawing for assembly instructions.
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Hang
doors with proper hardware including hinge, slide latch,
latch-keeper, foam tape stop cushion and coat hook. Coat
hook/bumper should be located so door does not strike partition
mounted accessory items. For out-swing doors, wall bumper and
handle are supplied. Locate wall bumper so handle does not strike
wall and fasten bumper to wall with appropriate fasteners.
Emergency access is provided as a slot in the door, allowing a pen
or pencil, pocketknife or screwdriver to be inserted to slide the
latch open from the back of the latch.
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Lubricate
hinges with silicone spray or white grease.
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Remove
all production stickers.
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Clean
partitions with solution of warm water and non-abrasive ammoniated
cleaner such as Ajax liquid or mild solvent for more persistent
stains and adhesive residue.