Wine Cork Tiles are the name of a decorative
new material that acknowledges is origins. The tiles offer visual stimulation
and provoke thought. Perhaps these tiles, will in some small way, cause
people to choose their wine sealed with real cork. Using real cork helps
to maintain the ecosystem where the cork oak tree grows. Wine Cork Tiles achieve
their character by featuring whole post-consumer wine cork stoppers.
This material elevates the recycling of cork to a new art form. Unlike
most recycled cork products, the whole corks in this material stand out.
In 2003, it was discovered that there were
no post-consumer recycled cork floor/wall tiles available in the United
States. Drawing on its knowledge of converting recycled polyethylene and
rubber into useful, durable building materials, Yemm & Hart began the
first post-consumer wine cork recycling operation in January
of 2004. A
collaboration was offered to the wine drinking environmentalist public -
send
in corks to be
recycled and Yemm & Hart would attempt to develop them
into a commercially viable building product and in return compensate
contributors with samples, potential credit toward a purchase of the
Wine Cork Tile product and most importantly, the satisfaction of being
able to recycle their corks. As of November 2009, nearly
9,000 Lbs (4,090 k) of wine corks have been contributed. A program has been
developed to maintain a reliable supply of the cork stoppers when market
demand outstrips what has traditionally been contributed.
After having collected approximately 1,000 Lbs. (455 k) of cork stoppers,
the product development began. It
was not an
instant success and there
were several disappointing setbacks. Eventually, an acceptable
first product was
achieved that
was repeatable in high volumes. In spite of good intentions within the
wine drinking environmentalist public,
the contributed post-consumer wine
cork stoppers contain a wide assortment of non-cork material. This
non-cork material ranges from synthetic or plastic wine stoppers, to
wood, ceramic, glass, rubber, wax, fibers and metal - even broken
off cork
screws. Refinement is an essential process for the successful use of post-consumer
wine cork stoppers as a thin tile product.
The refined whole corks are mixed together with a completely safe
non-toxic polyurethane binder that causes n o harm to
the environment
during its manufacture or use along with granulated post-industrial cork scrap
filler left over from the wine cork industry
in Portugal. This mixture is poured into a
square mold, the whole corks landing at
random. When the molding process is complete, the resulting solid block
of cork is sliced or split. The splitting blade runs horizontally,
cutting through whole corks molded into the block in every conceivable
orientation. The
result is that the whole corks display, on the face of each tile, unique
geometric shapes: rectangles, circles, ellipses and every shape in
between.
One of the best things about Wine Cork Tiles are that they offer an
aesthetic response to recycling that is recognizable and meaningful and
in many ways, environmentally superior to its competitors. Gi ven that
most cork items are either thin veneers laminated to other materials or
all tiny granules, this
material has a future in many as yet untapped applications. Wine Cork
Tiles offer design, fabrication and installation advantages. The tiles
are thick and easy to handle, they laminate as a veneer easily and
conform to curved surfaces well. As a wall covering, they offer the advantages of thermal
insulation, sound dampening and provide a ready-to-use tackboard
surface. Cork is well known as one of the most high-end, long lived,
resilient flooring materials. Wine Cork Tiles are a serious, functional
and decorative material made from recycled
wine cork stoppers. Specifying and using them minimizes waste. By making a recycled material look and feel desirable, the material takes a step
forward, changing the use of recycled materials from a "cause" to a commonly
accepted practice.
All
inquiries are welcome. |